Module 6 Set-2 - DGCA MODULE

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#1. …………are shaped or formed by pressing or hammering heated metal in dies.

a).Casting.

b).Forging.

c).Forming

#2. . ………… furnaces require air for proper combustion and an air compressor or blower is therefore necessary.

a. Electric.

b. Fuel fired

c. Large

#3. …………is used for making compressor disk, spacer rings, compressor blades and vanes, through bolts, turbine housing and lines, and miscellaneous hardware for turbine engine.

a) Al

b) Ti

c) Cr-mb

#4. What are miter gear

a) Name given to mating bevel gear

b) 1 + Having same no. of teeth and pitch cone

c) 2 + Having angle of 45 degree

#5. After heat treatment tempering is done to

a)Reduce brittleness and restore ductility

b) Increase brittleness and ductility

c) Increase hardness and strength

d) Increase hardness only

#6. Fairleads should never deflect the ailment of cable more than _____from straight line

a) 5֯

b) 3֯

c) 4֯

#7. Which of the following is easily removable

a) Fasteners

b) Welding joints

c) Rivets

#8. When the alloy become too hard for further forming it have to be re-heat treated or …………

a. Annealed.

b. Tempered.

c. Hardening.

#9. Al is vital to aviation because

a) High strength to weight ratio

b) Ease of fabrication

c) Its light weight

d) All the above

#10. Lead baths can be used in the temperature range of……………….

a. 650 deg. F to 2450 deg. F

b. 325 deg. F to 650 deg.F

c. 650 deg. F to 1700 deg. F

#11. To relieve strain and reduce brittleness steel is ………. after being hardened.

a. Annealed. .

b. Tempered.

c. cold worked

#12. In Chrome-vanadium steel, the percentage of chromium and vanadium are…….

a. 18 % & 1 %

b. 1% & 18%.

c. 8% & 18%

#13. Recessed triangle on head surface

a. close tolerance bolt

b. jo- bolt

c. internal wrenching bolt

#14. The distance a screw thread advance axially in one turn

a) Lead

b) Root

c) Crest

#15. The 6000 series contains

a) Silicon

b) Zinc

c) Silicon and Magnesium

#16. ………percent of copper may be present as incidental elements in alloy steels.

a.0.25

b.0.35

c. 0.05

#17. MTCS Clearance

a) Difference between addendum and dedendum

b) Difference between whole depth and working depth

c) Equal to twice of addendum

#18. muntz metal composed of ___________

a) 40% Cu and 60% zinc

b) 60% Cu and 40% zinc

c) 60% brass and 40% Cu

#19. MTCS

a) Red – 15

b) Blue – 10

c) Yellow – 11

d) All of the above

#20. A salt bath heating range is…………….

a. 325degree F to 2450 deg. F.

b. 650 deg, F to 1700 deg. F

c. 1700deg F to 2450 deg. F.

#21. Furnaces operating at temperature of about 2500 degree F usually employ resister bar of ………………….

a. Iron carbides

b. Magnesium carbides.

c. sintered carbides

#22. When a piece of metal is cut, the material is subjected, as it comes in contact with the cutting edge, to a force known as…………

a. cutting force.

b. shear force.

c. torsion force.

#23. Balls and rollers of anti-friction bearings are generally made of ….

a. Nickel steel.

b. Chromium steel.

c. Carbon steel

#24. .Which gear is one which the teeth are cut so that they radiate from apex of the cone and lie on the conical surface

a) BEVEL gear

b) SPUR gear

c) HELICAL gear

#25. If the finished forged surface is concave……..

a. The force applied is too weak.

b. The force applied is too strong.

c. The force applied is not the reason.

#26. INCONEL is a alloy of…………

a. Nickel-chromium-iron.

b. Nickel-vanadium-iron.

c. Nickel-molybdenum-iron.

#27. Chromium in Stainless Steel makes it:

(a) Heat Resistant.

(b) Corrosion Resistant.

(d) Wear Resistant.

#28. SAE 1010 to 1030 is a ………….. carbon steel.

a. High carbon steel

b. Low carbon steel

c. Medium carbon steel

#29. Corrosion on ferrous metals is chemically removed by caustic and non-caustic chemicals depending upon:-

(a) Type of corrosion

(b) Area affected

(d) Both (a) & (b) and type of metal affected

#30. In annealing greater softening can be achieved if

a) Cooling rate is very slow and it is cold in furnace

b) Heating just belowthe critical point

c) Heating just above the critical point

d) Both a and b are correct

#31. MTCS about Microbiological corrosion

a) 40֯ C and humidity of 70֯

b) 20-40֯C & relative humidity of 85-100%

c) 35֯ C & relative humidity 50%

#32. Four- Numerical series is used to designate the

a. Plain carbon and alloy

b. Molybdenum

c. Certain types of alloy steels

#33. The temperature of heat-treating furnace is measured by………….

a. Potentiometer

b. Pyrometer.

c. Thermometer.

#34. Strength of chrome vanadium stell can be increased by ? 9A 5-69 0R 5-4

a. cold rolling

b. heat treatment

c. case hardening

#35. In hot working metal is heated ………… and rolled into various shapes.

a. bellow the critical range.

b. above the critical range.

c. in red hot condition.

#36. Bearing which takes radial loads

a) straight roller bearing

b) thrust bearing

c) tapered roller bearing

#37. Which type of fitting is used in plumbing

a) Flare and flareless

b) flareless and swaged

c) Bead and clamp

#38. Sheet forms is used for secondary structural stressed structural parts

a) Low carbon steel

b) Medium carbon steel

c) High carbon steel

#39. Nitriding is used for

A) Stainless steels

B) Nitro alloys

C) Special steels

D) All

#40. Tempered condition refers to the condition of metal or metal alloys with respect to …………. Or ………..

a. Hardness or brittleness.

b. Ductility or elasticity.

c. Hardness or toughness.

#41. The portion of tooth space that is cut below the pitch circle is equal to addendum plus clearance ?

a. addendum

b. pitch circle

c. deddendum

#42. Hardest structure of metals

a. Austenite

b. Cementite

c. Martensite

#43. When a section dimensions are 6” X 6” or larger & approx. square is called……

a. Bloom.

b. Slab.

c. Billet.

#44. Which type of the corrosion penetrates to the core

a) pitting

b) intergranular

c) stress corrosion

#45. Stainless steel expands about………..percent more than mild steel.

a. 40%

b. 80%.

c. 50%

#46. Running seal is

a) Packing

b) Gasket

c) O-ring Packing

#47. Which type of plastics harden upto heating, and reheating has no softening effect

a) Thermoplastic

b) Thermosetting plastic

c) Both a) and b)

#48. The ………….. strength of material is it’s resistance to twisting.

a. Rotational.

b. Shear

c. Torsional

#49. Steel with less than 0.85 C is called

a) Hyper eutectoid

b) hypo eutectoid

c) Eutectoid

d)none

#50. The extra flexible control cables are used in

a) Flaps

b) Trim taps

c) Primary control

#51. The thermocouple which can be used upto 2800 deg. F, is made of ………. & ………..

a. Platinum & rhodium

b. copper & constantan

c. chromel & alumel.

#52. . ………. Welds readily and has working qualities quite similar to those of corrosion resistance steels.

a. Monel.

b. Inconel

c. K-Monel

#53. Mark the correct statement:- (DGCA Paper-2 Exam)

(a) Coating of pure Al on Al alloy is called Alclad.

(b) Titanium has low strength to weight ratio.

(d) Both (a) and (b)

#54. As a general rule, a soaking period of ………….. to …………is sufficient for the average heat-treating operation.

a. 1 hour to two hours.

b. 1 hour to four hours.

c. 30 min. to 1 hour.

d. 30 min. to 2 hours

#55. Surface oxidation of steel or cast iron is often known as …………

a. Scaling.

b. flaking.

c. Pitting.

#56. Presence of Sulphur in Iron makes it :

(a) Hard.

(b) Soft.

(d) None.

#57. The Belleville spring are used in

a) linear loads

b) Non-linear loads

c) Axial loads

#58. Nickel steel causes the spark stream

a. Long shaft that are straw colour

b. Straight white sprigs

c. White blocks of light within the main burst

#59. Diametric pitch of gear is ? shop theory

a. represent the no. of tooth per inch of a pitch diameter

b. as in a and higher pitch diameter no. means smaller tooth size

c. as in a and higher pitch diameter no. means higher tooth size

d. none

#60. ………have no clearly defined grip length

a) Screw

b) Bolt

c) Rivets

#61. Beryllium Cu physical properties can be inc by

a) Heat treatment

b) Stress relieving

c) Full annealing

#62. Nickel increase ……….. & ………. When combined with carbon steel.

a. Hardness & Tensile strength,

b. Tensile strength & Elastic limit.

c. Hardness & Ductility

d. Both a and b are correct

#63. Which has low water absorption rate and good resistance and low temperature

a) Natural rubber

b) Butyl rubber

c) Buna-S

#64. INCONEL has strength greater than ……..percent of Nickel.

a. 30 %.

b. 50 %.

c. 25 %.

d. 0.50 %

#65. One of the distinctive features of 18-8 steel is that…………… . .

a. Strength may be decreased by cold working

b. Strength may be increased by cold working

c. Strength can ‘t be changed.

#66. Annealing process used in sheet and wire industries to restore ductility is

A) Process annealing

B) Shop annealing

C) Normalising

D) None

#67. As the temperature increases colour of steel changes from dull red to a variety of colours and finally to…………..

a. dark red.

b. yellow.

c. white

#68. MTCS about Glue

a) put glue non uniformly

b) uniformly gluing but not sanding

c) if moisture is in 15-20% range

#69. The size of gear is determined by

a) Gear ratio

b) Pitch circle diameter

c) Number of teeth

#70. . …………steel has replaced carbon steel in fabrication of structural parts.

a. Stainless steel.

b. Chrome-vanadium steel.

c. Molybdenum steel.

#71. A O-ring designate specifically for the use as a static Seal properly will not to the job when installed on the

a) Stationary

b) Moving parts

c) Both

#72. To produce maximum softness the metal must be cooled ………..

a. very fast.

b. very slowly

c. in air.

Finish